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Materials
We work in three families of materials — chosen for the project, not the marketing. Below: the full picture of what comes through our studio.
Validated by Teknologisk Institut in a MADE Demonstrationsprojekt — biodegradation and ecotoxicity tested, mechanical and thermal properties confirmed for 3D printing.
Walnut Shell Composite
ToneWarm brownTextureFine & preciseBest forDetail work
The walnut shell is the hard protective layer that surrounds the kernel — the part you crack to get to the nut inside. In walnut processing, millions of these shells are discarded or burned every year. In the materials we use, they're ground into a fine powder and combined with a PHA bioplastic.
The result is a premium, fine-textured material with a natural warmth. It feels like a mixture of rough wood or cork. The colour ranges from light brown to dark brown depending on the blend.
This is also the material that handles the finest details. The small particle size means we can go significantly smaller in features and resolution compared to the other composites — making it the go-to for precision work and technical production.
Material supplied by Nuterials ApS — validated through a MADE Demonstrationsprojekt with Teknologisk Institut.
Coffee Grounds Composite
ToneNear blackTextureRough & earthyBest forDark aesthetics
This material has already lived three lives before it reaches us. Coffee beans were roasted and brewed, the spent grounds were collected from large kitchens and cafeterias — rescued after they'd already made your morning cup — and then processed into a composite form, shredded, and ground down. That's what we print with. A fourth life for something most people throw away.
The coffee composite is nearly black with a deep, earthy tone and a rough, organic texture. You can see and feel where it comes from. And it smells like coffee — even in the finished product, that warm, familiar scent stays with the material.
It works beautifully for decorative objects, planters, and products where a darker, more dramatic aesthetic is desired.
Material supplied by Grounded.
Beer Mash Composite
ToneMedium brownTextureBold & aliveBest forStatement pieces
After the brewing process, what remains is spent grain — beer mash. Breweries and distilleries, including whiskey producers, generate this side stream in large volumes. Dried and processed, it makes a striking filler for bio-composite materials.
The colour sits close to walnut, but the texture is something else — rough, bold, and alive. This is the material where you can truly see what you're holding came from somewhere. Every surface has character.
Mash is our most premium composite — and the hardest to print with. It's also the material with the most potential for brand-specific customisation. If your company has a connection to a brewery or distillery, we can explore blending that into a material that carries your story.
PHA Bioplastic
ToneOff-whiteTextureSmoothBest forClean finish
PHA (polyhydroxyalkanoate) is a plant-based bioplastic produced by bacteria through natural fermentation. We use it as a binder in our composites, and we also print with it directly. The key property: at the molecular level, soil bacteria can metabolise PHA directly — which is why it leaves no microplastics, unlike conventional plastics.
PLA — the most common "bio" plastic on the market — only breaks down under strict industrial conditions with added enzymes. In practice, virgin PLA in nature acts like any other plastic. We work with PHA instead because it behaves differently at the molecular level: bacteria can metabolise it directly.
We chose PHA because the chemistry of how it ends matches the chemistry of how it began: from plant sugars, back into living systems. That's the loop we trust.
The pellets we use were originally developed for injection moulding, not 3D printing. We specialise in adapting our production to the material — rather than waiting for a material that works out of the box. That's our expertise: making difficult materials printable, and making the results beautiful.
Category 2 — Upcycled Plastics
ToneVariesTextureMaterial-dependentBest forFunctional products
Plastic from industrial waste streams, converted into new material before it becomes pollution. We work two ways: receiving raw plastic that we shred and pelletise in-house, or working with specialised suppliers who do this on a more professional scale.
We use these for projects where bio-composites aren’t the right fit — high-stress applications, projects with tight cost constraints, or clients who already have a plastic stream they want to keep on-site. The principle: if plastic exists in the world, the best version is keeping it in use, not making more of it.
If you have a plastic waste stream you’d like to explore, we can help find the right path — including locating specialised suppliers if we don’t have the right one already.
Category 3 — Recycled Standard Filaments
ToneVaries by sourceTextureStandardBest forStandard 3D printing
Some projects need standard 3D printer setups — fine resolution, predictable behaviour, established workflows. We use recycled filaments only:
- Recycled PHA — same chemistry as our composite binder, no microplastics
- Recycled PETG — from industrial waste streams, durable and clear
- Recycled PLA — only when recycled, never virgin
We don’t print in virgin standard materials. New plastic feeds the industry we’re trying to displace. If your project needs a specific filament we don’t currently use, talk to us — we’ll find a recycled source if one exists.
What’s Next
The food industry produces an incredible variety of organic by-products, and many of them have potential as bio-composite fillers. We're always exploring — and excited to share new opportunities with you.
If you work in food production and have a side stream you’d like to explore, we’d love to hear from you. Together, we can find the right path from idea to production.
One principle we hold: we focus on materials that already exist as waste. We can work in technical or new chemistries when a project requires it — but we prefer not to. New material development feeds the industry we’re trying to change.